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Designing and making LED modules

A project log for Photon

Open source UV curing wand

mileMile 08/31/2020 at 05:480 Comments

Pictured below is a removable LED module. It is designed to be easily 3D printed on any hobbyist 3D printer. To increase airflow, a mesh pattern was incorporated into the design.

*Fully assembled LED module inside and outside of 3D printed enclosure.

REMOVABLE LED MODULE IS MADE OUT OF:

  1. PCB with array of LEDs, either PCB with array of LEDs, either with PQ2N-3FLE-AFC or LTPL-C034UVD365.
  2. PCB with connector to interface with main controller module.
  3. Aluminium extrusion heatsink.
  4. Thermal transfer compound between PCB and heatsink.
  5. Thermistor to monitor LED temperature.
  6. Lens with lens holder.
  7. Fixing screw.

*Pictured are two different LED modules during assembly process. One is without enclosure.

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