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Single Axis Deflection Design Tests

A project log for 3D Printable 2-axis MEMS Mirror

A home buildable 2D mirror for controlling light deflection.

zach-baldwinZach Baldwin 06/13/2021 at 23:140 Comments

Note: I'm writing these updates a little while after I actually completed each update, so I think this update was from around May 22.

Anyway, the first thing I needed to figure out was how to get something that is very small (2-3mm diameter) to move and eventually to control its position. From the preliminary research I performed, it appeared that MEMS mirrors are electromagnetically or electrostatically driven. (I later found that one company uses bimetallic strips to thermally deflect their mirrors as well). The electrostatic actuator idea was set aside after some quick electrostatics calculations and the decision to keep the operating voltage as low as possible. With electromagnetic deflection the only other choice, I built up a small test rig:

As seen above, the rig is a nickel strip which is actuated with an electromagnet. The hope was that if this worked, then it might be possible to polish the nickel to a mirror finish, producing a 1-axis mirror.

Throughout the testing of this setup, it quickly became apparent that this setup had a few flaws:

Some of these issues could potentially be resolved:

These potential improvements ended up not being implemented, however. The magnetic field idea still seemed promising, but it was not until trash day the following week that I had a breakthrough...

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