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Audio - Phono preamplifier boost

Clean hack of the otherwise very solid ART DJ-Pre II phono preamp with the aim of improving the existing design and enhancing its features

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This project will be a clean hack of the otherwise very solid ART DJ-Pre II phono preamp with the aim of improving the existing design and enhancing its features

This project will follow my experience and guidelines developed while working on the development and improvement of a commercial product (in my private ownership) without prior knowledge or information and specifications obtained from the manufacturer.
The need to make the device in my private ownership better will be publicly available and in accordance with the EU directives related to the requirement for manufacturers to make their products serviceable, therefore I disclaim in advance and reject any responsibility in the event that some part of the solution is publicly interpreted and clarified and in interest of us customers. The design and solutions related to the architecture of gramophone preamplifiers have been almost publicly available for more than 60-70 years, and nothing new (patentable) can be added.

This project will be a clean hack of the otherwise very solid ART DJ-Pre II phono preamp with the aim of improving the existing design and enhancing its features

This project will follow my experience and guidelines developed while working on the development and improvement of a commercial product (in my private ownership) without prior knowledge or information and specifications obtained from the manufacturer.
The need to make the device in my private ownership better will be publicly available and in accordance with the EU directives related to the requirement for manufacturers to make their products serviceable, therefore I disclaim in advance and reject any responsibility in the event that some part of the solution is publicly interpreted and clarified and in interest of us customers. The design and solutions related to the architecture of gramophone preamplifiers have been almost publicly available for more than 60-70 years, and nothing new and patentable can be added in favor of the manufacturer's right to hide his design.

All presented proposals and suggestions are public good and other persons as well as the manufacturer of the device can implement them in their new versions of the device without compensation or responsibility from or towards the initiator of the project.

Before starting any actions, I draw your attention to the fact that the commercial product ART DJ-Pre II is protected by a factory warranty and any modification of it without the professional and authorized service of the manufacturer or their consent automatically causes the loss of the warranty, i.e. interruption of the warranty period.
 Any damage or malfunction that occurs due to regular use and is not related to the modification in question due to the loss of the warranty will be fully borne by the person who owns the device.
The initiator of the project has drawn your attention to the consequences of starting the modification procedure in accordance with this project and publicly disclaims all responsibility for your further actions.
The initiator of the project disclaims any kind of responsibility in advance if any person following the project guidelines causes any damage to goods or other persons as a result of his inexperience, improper installation or any type of inadequate modification of the commercial product. Therefore, all actions carried out by other persons following the instructions from this site are fully aware and at their own risk, and they acknowledge that all material and immaterial responsibility and possible damage is theirs and that they cannot have any claims against the initiator of this project (Jovan ).

Only if you agree to the terms can you start following this project.

20221030_104954.jpg

Front side with new 3.5mm jack

JPEG Image - 6.84 MB - 06/05/2023 at 21:40

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20221030_105009.jpg

Back side with new switch

JPEG Image - 6.34 MB - 06/05/2023 at 21:40

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DJ-PRE-2-44kHz-Swap.-SB-ММЕ.png

The RIAA compliance was measured by passing the audio scale from 2Hz to 44kHz through FFT 64k point analysis.

Portable Network Graphics (PNG) - 102.52 kB - 06/05/2023 at 21:29

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ART-DJPREII-mod2-THD_ for_1kHz(-40dB_Input_WBOscilator-LM4562-0.0004prcTHD).bmp

DJPre-II MOD with NJM2068DD as input pure sin wave at 1kHz generated by my WBOscilator(otput sin_w <0.0004%THD-N)

Bitmap Image File - 3.54 MB - 06/05/2023 at 21:12

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Comparation sound resolution of NJM2068DD vs OPA1612(MOD2) or Bultin PLX500 PreAmp.png

Sound and resolution of DJPre-II MOD with NJM2068DD, My RiAA preamp with OPA1612 - MOD2 and builtin Pioneer PLX500 PreAmp

Portable Network Graphics (PNG) - 172.33 kB - 06/05/2023 at 20:41

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  • Final testring and confirmation of MOD's THD-N at 1kHz

    Jovan06/05/2023 at 21:45 0 comments

    Final results of my Art DJPre-II MOD. As input I have used my handcrafted ultra low-distortion oscillator with almost immeasurable levels below 0.0004% THD+N, which had to be attenuated by -40dB.

    ART-DJPREII-mod2-THD_ for_1kHz(-40dB_Input_WBOscilator-LM4562-0.0004prcTHD).bmp

    I hope this modification project will demonstrate that every product can and should be scalable and open to improvements, and that the world would be a much better place with less pollution if every product were made with a little more care and fewer shortcuts, aiming not only for slightly higher profits, but also for greater overall quality.

    Best regards,

    Dr Jovan Ivković

  • Final modification for max +53dB boost and implementation of LPF

    Jovan06/04/2023 at 18:52 0 comments

    I see that I haven't updated the status of my modification work, so let me give you the last update.

    On the ART-DJ-PRE-II I modified the following:

    - The old 5k Log Potentiometer was retained but I separated pins 1 and 4 from the existing line and bridged that connection with a 1M resistor with the addition of a 100pF NP0 capacitor between pins 1-2 and 4-5. In this way, I released the potential to get +54dB of gain, and I managed to suppress (LPF) the higher frequencies outside the audible range with the reservation that at least the 2nd harmonic of the sound at 16kHz can appear without loss (illustration below) by doubling LPF cutoff frequency.

    - I then added a 3.5mm stereo banana connector (metal shielded), which is tied to the output using a shielded separate Tasker C121 2x0.25 cable.

    I thought about adding the logic for the XLR connector and installing it, but unfortunately, I'm running out of space in the case itself, and I don't need it at the moment, so I don't want to complicate it. I also gave up on the idea of installing an ADC with the addition of a BT controller, which would enable wireless streaming, since as far as I know such a solution already exists in the DJ-Pre-II version.

    I am currently working on my own solution for a +60dB Phono Pre. Amp. which in its current design achieves a FOM to RIAA as high as 65105!, which means that the deviation from the RIAA defined curve at any point is less than 0.01dB. Of course, this implies the use of a passive RIAA network, which is at the optimum limit of -22dB with manually matched components. For now, even if it's only in the protoboard phase, the results obtained are fantastic, but more on that in another place and some other time.

    Best regards,

    dr Jovan I.

    p.s. If you need expert help taking your devices to the next level, I'd be happy to help, so feel free to call.

    An after final assembling I tested it with my Pioneer PLX-500 Direct drive turntable and additional Pro-Ject Pick it 25A Phono cartridge. And and enjoyed the richness of the sound.

    For some future MC cartridges, the current +54dB gain will be insufficient, so I started working on the ultimate audio preamplifier for +60db with minimal noise and based on passive RIAA, ultimate OPA 1612 and the use of PP MKP and FP capacitors.

    All Op.Amps used in test:

    I even discovered along the way that some of the earlier purchases arrived as fakes such as this LM4562 on the right of next figure. Can you spot surface finish?

    Best regards
    Dr. Jovan Ivković

  • OP. Amps comparation for best on +40dB as low input Omh performer

    Jovan06/04/2023 at 18:17 0 comments

    Just one clarification and little quiz. fist an answer to people who (indirectly) ask my why NJM and not some super-duper AD, TI-OPA, LME (like AD80xx/ADA4871 or OPA21/26/16xx, LM4562/LME497xx) Op.Amp for this Pre-Amp modification. Yes I tried loot of them (almost all known) and scientifically measure all of them in real-time application environment, and only after all of that I rejected all prejudices and choose one that have balanced impact factor of 90% on performance and just 10% price. So for example if OPA1612 is just 11% better I will blindly took them even if it is more then 9x more expensive (and it is).

    When someone who has done "sponsored" research and says something like the AD79* OPA2132 or LM4562 is 100x better and suggests you replace your component with another one just so you can buy ie. get a 20x more expensive part with "0" impact, just say "goodbye and a pleasant journey".

    And now quiz, for all of you who like to get and swap engineered prefabricated IC Op.Apms for "newer, more modern and forum says better Op. Amps" just by "sound of it name" and by looking at datasheets that was prepared by a producers marketing (not the engineering) department to look super-hyper-fantastic.

    Look on this picture and give me answer what you think, which tested Op-Amp (list of tested is in left-up corner) have which corresponding color line of spectral image? To make it more easy I already mapped TL072CP as last one in "pink".

    All Op.Amps are measured with same setup, and environment with BNC-50Ohm terminated canal input, on dedicated 12,6V battery powers supply, while the assembly is placed in a transformer sheet box (better protection against electric and magnetic fields) which was properly grounded. an audio cable ("Taskers C121 2x0.25 Professional Noiseless Audio Cable Low Capacity" was used with profy golden connectors, and setup has:190mO/260pF) routed the resulting amplified signal to an optimized* dedicated sound card. etc.
    Take a good look at the picture as some of the answers will surprise you



    As a hint,  look at this zoomed version:


    All Op.Amps was subjected to same conditions in setup done with +40dB gain and inputs was terminated with 50 Omh (BNC) - Recorded with SB (-116dB SNR upgraded) in ASIO mode.

  • Can we make it gain more linear and boost some more

    Jovan09/21/2022 at 00:54 0 comments

    That previous work partially presented in previous post prove to be good mod. That modified ART DJ Pre - II works stable and objectively measured much better then in original configuration. But now I have something even better, observing the position of Gain for my Pioneer Pro-DJ PC-X5 cartridge, which is no other then branded(OEM) AT-3600L i get puzzled why it needs the same ~+4 Gain trim which is like +39-40dB on printed scale, and on the other hand on my made Lab-Preamp (that metal box at my wok bench pics.) measurements shows that it can be put on +34-35dB to get same -1..-3dB signal levels. So I took of little 5k gain pot and find out source of problem is non linear etc. its logarithmic nature of strange applied amplification design.

    It look like this:

    Vin-mV Vin Vout-5k-1M-OFF Ohm Position Vp-p (V) avg(3x) +dB
    10mV 0,01 "-10 Begining" 5302 0 0,294 0,294 29,36695
          5006 1 0,295 0,295 29,39644
          4001 2 0,296 0,296 29,42583
          3003 4 0,312 0,312 29,88309
          1980 5 0,324 0,324 30,2109
        "1/4" 1400 3 0,336 0,336 30,52679
          987 6 0,372 0,372 31,41086
        Zero "0" at 50%  681 7 0,488 0,488 33,7684
          467 8 0,704 0,704 36,95145
        "3/4" 25% 84,5 9 1,73 1,73 44,76092
        "+10 End" 2,5 10 1,7851,484945,03

    In short by "fixing" inverse log position of DJ Pre II by switching to new 2,5k Lin pot. we can get almost linear selection of gain:


    2K5 Lin potenciometar Position in % Omh no Vpp "+dB"

    10mV 0 2500 0 0,56 34,96376


    25   1 0,64 36,1236


    33,3   2 0,69 36,77698


    50   3 0,88 38,88965


    66,7   4 1,09 40,74853


    75   5 1,88 45,48316


    100   6 4,92 53,8393

    To get beyond +45dB up to that +53.8 gain, you need to disconnect Pot pin 1 and 4 or to bypass then with 100k-1M Ohm.
    If you omit those resistors for Pot bypass (left open pin 1-2, 4-5) you will get no more then +53,9dB at the best.
    So until my 2k Lin Burns (2 gang - stereo) Potentiometer arrives box stays open.

    Best regards,
    dr Jovan I.

  • What sparked my interest for this

    Jovan09/21/2022 at 00:34 2 comments

    First I have to give one big thanks to people from diyAudio form who for giving me insight into the potential and possibilities for improving an already very solid pre-amplifier design.

    Even as audio design is not my primary sphere of interest, the recent transition to LP records and my effort to do the de-claudization and return to analogue "value" starting form the beginning of this year, made me interested in the improvement of the existing gramophone pre-amplifier. the fact that I got a built-in preamp with the Pioneer PLX500 gave me the freedom to upgrade the ART DJ-PRE II that I get as a reserve.

    After a thorough analysis of the original set, I noticed that it has a terribly prominent harmonic at 50Hz and its orders. I became interested in the improvement, so I attached it to my linear laboratory power supply and noticed that the harmonic can be suppressed, but also that the device can work with 6.5 - 7V DC, and that it gets heated on one side when connected to an AC power supply.

    The test with the function generator showed a terrible tendency towards the appearance of harmonics of any dominant frequency (100,500,1kHz ...).

    Keeping all the above in mind and knowing the tendency of fellow Audio "gurus" to create things "by ear" because in this engineering field 2+2 can be 6,613 etc. I decided to open the "thing" and see what it was doing. The first thing that caught my eye was the disproportionately poor design of the AC-DC conversion block, the Graetz bridge, then a small 470uF, then the Linear Regulator 7805 at 5V, and after that a small output filter, and only on the Op.Amp is it individually filtered, whatever arrives to them. An ordinary 7805 introduces no less than 50uV of voltage (AC phase) noise, which a good audio Op.Amp with SVR/PSR of -110/120dB easily rejects, but that is not the case here.

    Why is it, because someone concluded that a simple CMOS op-amp with low en. of 4nV/Hz (at 100kHz!) is enough to get a solution that will be Low-Noise, "well, little tomorrow, maybe never". The ST TS972 has a typical SVR of -70dB which means it attenuates the noise level in the power supply by about 3162 times, before it appears as a parasitic value at the input of the Op.Amp. We all know that after that it will be 100 to 178 times more amplified. And the result of all that is the hum that can be heard and clearly seen on spectrographs.

    The next characteristic of the TS972 is a THD (no noise, distortion only) of 0.003% which means that the first next harmonic will be 3.0E-5 weaker than the carrier signal which is only -90dB, if you think that is a lot add to this value and noise and gain and there you are in the audible range of below -70/80dB. But wait THD value is for AV=-1 only.

    Since this Op.Amp needs to amplify the signal from the turntable whose resistance in the case of the MM head is below 1k Ohm, FET and CMOS solutions with low In in the fA/√Hz range are no advantage, moreover the high resistance at their input increases the thermal noise (Johnson-Nyquist noise).

    So for a good solution we need any bipolar Op.Amp that can give at least SVR of -110/120dB, and below 8nV/√Hz at 10, 100Hz and even at 1kHz (and not in the ultrasonic range at 100kHz like TS972).

    Also, the distortion should be displayed in the gain mode, not like the built-in ST TS972 where Total harmonic distortion is shown at f = 1 kHz, AV = -1!!!, RL = 10 kΩ is 0.003 % This THD is shown in ideal conditions for CMOS (like any other Op.Amp) since there is no Av=-1 gain and the output load is huge, nowhere near practical application for headphones or studio equipment set of 32,45...90 or 600Ohm (or even for 1k and 2.2 k Ohm according to RIAA spec.) This practically means that it is clear why the distorted images are such an expression because 0.003% at 1k becomes 0.03% and when it is amplified 20 times Av=20 ie. 26dB increases to 0.6%, i.e. -44.4dB difference between the carrier tone and its first harmonic.

    So I took it...

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Jovan wrote 06/05/2023 at 21:42 point

I know that it then depends not only on the electronics I've made and the cables that connect it all, but also on the phonograph needle, its characteristics and its MM/MC circuit, angles, mechanics of the rotating plate, its vibrations/speed variations, and finally with the test-phonograph plate and its condition, etc.
What I did was to let the record play live and the needle to hover 5mm above it to pick up the White-noise hum of air movement (which is almost a regular frequency distribution) to see how my preamp modification behaves and then I noticed a huge sensitivity to EMI pollution with the main voltage phase (in my case at 50Hz and 100..150Hz for LED lighting).
After that, I nicely recorded a linear Audio scale from 1 to 40kHz, passed it through a -40dB attenuator and then played it on the input of the Preamp, and I waited for the input on another SB card and recorded it to get a diagram afterwards that "Looks" a lot like the RIAA curve. (See attachment)
For my design, the SB was not good enough, so I also "repacked" it in a big DIY project by replacing all its key ADC and DAC -Op.Amp out components but that's a story for another project. In short, I "gilded" it wherever it was needed so that its audio input instead of NoName became Nichicon low ESR audio special, and on the Primary output, all also became Panasonic Low ESR gold. And Op.Amps instead of NJM4556A and LM4558 were replaced with OPA1612A and NJM4580D and so I won't list all the results in total -116dB or measured <0.0001% THD(12h)+N.
But in my opinion, that was not good enough for the input generator, because of some quantization harmonics that occur even when "ironing" 24bit or 32bit at 96k, so I made my little ultra low-distortion oscillator, so it was a special fun until I found
the best bulb for the input nonlinear element and then (unexpected choice) the choice of WIMA FKP 2 630V as the quietest capacitive element, manual selection of the most precise MF resistors (1..2/100s).
And finally, the icing on the cake, which Op. Amp produces the cleanest signal and has the lowest THD when generating -1dB (3Vpp) signal. And just when I thought that my pile of LM4562 will never serve me again (when I already have a ton of OPA16xxx, NJM8xxx,LT...) when, lo and behold, it is by far the BEST choice for this.
In any case, I am still working on the development of test equipment so that my theoretical and protoboard system can be reliably declared to be 0.01dB compliant with RIAA. For now, it's just based on listening to SB_1(Out) -> Auten(-40dB) -> My_Pream ->SB_2(Input)->FFT65k.
More about all of the above in some new projects.

Thank you for your interest, Isaac.
Best regards,
Dr. Jovan Ivković

Look for:

Comparation sound resolution of NJM2068DD vs OPA1612(MOD2) or Bultin PLX500 PreAmp.png

Comparation RIAA_40dB-MOD(FOM65k)Passive-PostAmp24dB vs DJPre-II MOD.png

ART-DJPREII-MOD2-Separation point from RIAA MOD1(FOM32K) and MOD(FOM65k) with 40dB(OPA1612)PreAmp.png

  Are you sure? yes | no

Jovan wrote 06/05/2023 at 21:28 point

Final results of my Art DJPre-II MOD. As input I have used my handcrafted ultra low-distortion oscillator with almost immeasurable levels below 0.0004% THD+N, which had to be attenuated by -40dB.

ART-DJPREII-mod2-THD_ for_1kHz(-40dB_Input_WBOscilator-LM4562-0.0004prcTHD).bmp

I hope this modification project will demonstrate that every product can and should be scalable and open to improvements, and that the world would be a much better place with less pollution if every product were made with a little more care and fewer shortcuts, aiming not only for slightly higher profits, but also for greater overall quality.

Best regards,

Dr Jovan Ivković


  Are you sure? yes | no

Isaac Wingfield wrote 06/05/2023 at 04:29 point

Have you tried confirming that astonishing compliance with RIAA eq. by using a test record playing through a pickup? You might be surprised. Using an inverse RIAA simulator is not the same at all.

  Are you sure? yes | no

Jovan wrote 06/05/2023 at 20:53 point

I know that it then depends not only on the electronics I've made and the cables that connect it all, but also on the phonograph needle, its characteristics and its MM/MC circuit, angles, mechanics of the rotating plate, its vibrations/speed variations, and finally with the test-phonograph plate and its condition, etc.
What I did was to let the record play live and the needle to hover 5mm above it to pick up the White-noise hum of air movement (which is almost a regular frequency distribution) to see how my preamp modification behaves and then I noticed a huge sensitivity to EMI pollution with the main voltage phase (in my case at 50Hz and 100..150Hz for LED lighting).
After that, I nicely recorded a linear Audio scale from 1 to 40kHz, passed it through a -40dB attenuator and then played it on the input of the Preamp, and I waited for the input on another SB card and recorded it to get a diagram afterwards that "Looks" a lot like the RIAA curve. (See attachment)
For my design, the SB was not good enough, so I also "repacked" it in a big DIY project by replacing all its key ADC and DAC -Op.Amp out components but that's a story for another project. In short, I "gilded" it wherever it was needed so that its audio input instead of NoName became Nichicon low ESR audio special, and on the Primary output, all also became Panasonic Low ESR gold. And Op.Amps instead of NJM4556A and LM4558 were replaced with OPA1612A and NJM4580D and so I won't list all the results in total -116dB or measured <0.0001% THD(12h)+N.
But in my opinion, that was not good enough for the input generator, because of some quantization harmonics that occur even when "ironing" 24bit or 32bit at 96k, so I made my little ultra low-distortion oscillator, so it was a special fun until I found
the best bulb for the input nonlinear element and then (unexpected choice) the choice of WIMA FKP 2 630V as the quietest capacitive element, manual selection of the most precise MF resistors (1..2/100s).
And finally, the icing on the cake, which Op. Amp produces the cleanest signal and has the lowest THD when generating -1dB (3Vpp) signal. And just when I thought that my pile of LM4562 will never serve me again (when I already have a ton of OPA16xxx, NJM8xxx,LT...) when, lo and behold, it is by far the BEST choice for this.
In any case, I am still working on the development of test equipment so that my theoretical and protoboard system can be reliably declared to be 0.01dB compliant with RIAA. For now, it's just based on listening to SB_1(Out) -> Auten(-40dB) -> My_Pream ->SB_2(Input)->FFT65k.
More about all of the above in some new projects.

Thank you for your interest, Isaac.
Best regards,
Dr. Jovan Ivković

Look for:

Comparation sound resolution of NJM2068DD vs OPA1612(MOD2) or Bultin PLX500 PreAmp.png

Comparation RIAA_40dB-MOD(FOM65k)Passive-PostAmp24dB vs DJPre-II MOD.png

ART-DJPREII-MOD2-Separation point from RIAA MOD1(FOM32K) and MOD(FOM65k) with 40dB(OPA1612)PreAmp.png

  Are you sure? yes | no

Jovan wrote 09/21/2022 at 01:03 point

I underline the following:

All presented proposals and suggestions are public good and other persons as well as the manufacturer of the device can implement them in their new versions of the device without compensation or responsibility from or towards the initiator of the project.

Before starting any actions, I draw your attention to the fact that the commercial product ART DJ-Pre II is protected by a factory warranty and any modification of it without the professional and authorized service of the manufacturer or their consent automatically causes the loss of the warranty, i.e. interruption of the warranty period.
 Any damage or malfunction that occurs due to regular use and is not related to the modification in question due to the loss of the warranty will be fully borne by the person who owns the device.
The initiator of the project has drawn your attention to the consequences of starting the modification procedure in accordance with this project and publicly disclaims all responsibility for your further actions.
The initiator of the project disclaims any kind of responsibility in advance if any person following the project guidelines causes any damage to goods or other persons as a result of his inexperience, improper installation or any type of inadequate modification of the commercial product. Therefore, all actions carried out by other persons following the instructions from this site are fully aware and at their own risk, and they acknowledge that all material and immaterial responsibility and possible damage is theirs and that they cannot have any claims against the initiator of this project (Jovan ).

Only if you agree to the terms can you start following this project.

  Are you sure? yes | no

Jovan wrote 09/21/2022 at 01:01 point

Only if you agree to the terms can you start following this project.

  Are you sure? yes | no

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