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Resistor Decade Box Load for Solar Panel Testing

A project log for Solar Charge Controller MPPT Test Facility

A Banana Pi- based system designed to test the performance of solar charge controllers

tobiasTobias 01/27/2016 at 00:570 Comments

This resistor decade box can be set to a resistance between 10 and 290 Ohm in 10 Ohm steps (up to 990 once I solder in the remaining resistors). Initial tests turned out that single-digit Ohm values were not useful for my solar panels. Here is how I determined the wattage: If the panel can give out 20 Volts max. and in the worst case, has no own resistance, what is the wattage coming through the resistors?

Resistance voltage power W
10 20 40.00
20 20 20.00
30 20 13.33
40 20 10.00
50 20 8.00
60 20 6.67
70 20 5.71
80 20 5.00
90 20 4.44
100 20 4.00
200 20 2.00
300 20 1.33
400 20 1.00
500 20 .80
600 20 .67
700 20 .57
800 20 .50
900 20 .44

On the first line, two 20 Ohm, 25 Watt resistors in parallel give 10 Ohms with maximum 50 Watt which is above the required 40 Watts, etc.

Why resistors? a) cheap b) easy to understand c) no power supply required, good for outdoor testing.

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