mosaicmerc
1-Toner transfer print.jpgFrom generic toner cartidge HP1102W printer, 346°F transfer temp - 10z copper , double sided - 1.6mm FR1 PCB.JPEG Image - 1.38 MB - 02/29/2016 at 05:13 |
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2- Punch Registration to copper.jpgUsing a Krazy glue cap 'punch'JPEG Image - 1.70 MB - 02/29/2016 at 05:13 |
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2a-Registration_holes_drilled.jpgUsed the Proxxon Press for this - 0.8mm bit.JPEG Image - 940.44 kB - 02/29/2016 at 05:15 |
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2b-Copper-post220grit.jpgNice surface finish to grip toner.JPEG Image - 1008.13 kB - 02/29/2016 at 05:14 |
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2c-Iso-copper cleanup.jpgIsopropyl alcohol wipes (70 to 99%) with a good paper towel is fine.JPEG Image - 1.06 MB - 02/29/2016 at 05:14 |
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3- punch 2nd layer reg_holes.jpgBobby pin used to 'punch' registration holes in toner transfer paper to align with the holes in the copper.JPEG Image - 1.42 MB - 02/29/2016 at 05:13 |
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4-Align Toner transfer.jpgBobby pins and painters tapeJPEG Image - 914.89 kB - 02/29/2016 at 05:13 |
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5-Affix-toner-paper.jpgBobby Pin registration into the drilled copper PCB registration holes and painters tape.JPEG Image - 980.61 kB - 02/29/2016 at 05:13 |
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6-Align 2nd layer.jpgBobby pins and painters tapeJPEG Image - 905.81 kB - 02/29/2016 at 05:13 |
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7-Apply tape-2nd layer.jpgFinal registration step.JPEG Image - 835.74 kB - 02/29/2016 at 05:14 |
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8a-Toner-Transfer-laminator.mp4Apache AL13P with my multi pass mod ( see other Hackaday project) running a double sided 'toner transfer' board in 1 pass.MPEG-4 Video - 38.95 MB - 02/29/2016 at 05:40 |
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8b-Toner on Copper.mp4Finished the laminator toner transfer. took 2 -3 minutes with the single pass made up of micro passes as seen in the Toner transfer video.MPEG-4 Video - 12.89 MB - 02/29/2016 at 05:22 |
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9a-Toner on Copper1.jpgPost transfer...look at the video (item 8)JPEG Image - 1.06 MB - 02/29/2016 at 05:14 |
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9b-Toner on copper 2.jpgLayer 2 transferred along with layer 1JPEG Image - 1.13 MB - 02/29/2016 at 05:14 |
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9c Foil-transfer.mp4Doesn't have to be micro passes, 2 normal 'full speed' passes would do the job.MPEG-4 Video - 36.65 MB - 02/29/2016 at 05:34 |
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9d Remove-foil.mp4Easy as that!MPEG-4 Video - 30.75 MB - 02/29/2016 at 05:32 |
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9e Foil transfer 1.jpgNote videos on foil transfer using the laminator and peeling it off.JPEG Image - 1.89 MB - 02/29/2016 at 05:16 |
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9f Foil transfer 2.jpgNote videos on foil transfer using the laminator and peeling it off.JPEG Image - 1.82 MB - 02/29/2016 at 05:16 |
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9g Etch layer1.jpgResults after about 12 minutes in dilute nitric acid. Probably the 10th use of the acid mix. You can handle the board with your fingers for a minute or so....no risk, it is so harmless to skin. No staining, no burning etc.JPEG Image - 948.00 kB - 02/29/2016 at 05:16 |
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9h etch layer2.jpgResults after about 12 minutes in dilute nitric acid.JPEG Image - 977.76 kB - 02/29/2016 at 05:16 |
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PROXMOD2.jpgVISE MOUNTED ON DRILL PRESS SLIDE BAR, SHOWING 6-32 SCREW ADJUSTMENT FOR LOCK DOWN.JPEG Image - 2.22 MB - 02/27/2016 at 19:39 |
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PROXMOD3.jpgBACK LIGHT SHINING THRU FR4, 1/16" PCB...THE ACTUAL VIEW IS MUCH CLEARER THAN THE PIC!JPEG Image - 1.53 MB - 02/27/2016 at 19:39 |
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PROXMOD.jpgBOTTOM VIEW OF MINI VISE STABILIZER SCREW MOD. 6-32 X 1.5". IT LOCKS THE VISE ONTO THE DRILL PRESS SLIDE BAR FOR 3 DIMENSIONAL STABILITY.JPEG Image - 1.81 MB - 02/27/2016 at 19:39 |
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PCB /SMT MAKER LAB @ Home
This project outlines how to do advanced PCB making at home with proper tooling. Tooling includes a laminator and hobby laser.